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<channel><title><![CDATA[Dinas Emrys - where there are dragons - Gilbern Blog]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog]]></link><description><![CDATA[Gilbern Blog]]></description><pubDate>Fri, 10 Apr 2020 18:00:47 -0700</pubDate><generator>Weebly</generator><item><title><![CDATA[Charge!]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/charge]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/charge#comments]]></comments><pubDate>Mon, 07 Mar 2016 11:14:02 GMT</pubDate><category><![CDATA[electrics]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/charge</guid><description><![CDATA[ Before that chasm opened up in front of me, my target was to remedy a limp rate of charging. Then the problems rolled in.Firstly, the alternator conversion had been executed in the tried and tested fashion: remove the regulator; join the warning light wires; and connect everythig that's left in a big, messy chocolate block connector that guarantees problems for future owners. Click on photo left to see what I mean.More than any cosmetic challenge, it incorporates two important risks. The first  [...] ]]></description><content:encoded><![CDATA[<span class='imgPusher' style='float:left;height:0px'></span><span style='display: table;width:298px;position:relative;float:left;max-width:100%;;clear:left;margin-top:12px;*margin-top:24px'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/6995711_orig.jpg?288' rel='lightbox' onclick='if (!lightboxLoaded) return false'><img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/6995711.jpg?288" style="margin-top: 10px; margin-bottom: 10px; margin-left: 0px; margin-right: 10px; border-width:0; max-width:100%" alt="Picture" class="galleryImageBorder wsite-image" /></a><span style="display: table-caption; caption-side: bottom; font-size: 90%; margin-top: -10px; margin-bottom: 10px; text-align: center;" class="wsite-caption"></span></span> <div class="paragraph" style="text-align:justify;display:block;">Before that chasm opened up in front of me, my target was to remedy a limp rate of charging. Then the problems rolled in.<br /><br />Firstly, the alternator conversion had been executed in the tried and tested fashion: remove the regulator; join the warning light wires; and connect everythig that's left in a big, messy chocolate block connector that guarantees problems for future owners. Click on photo left to see what I mean.<br /><br />More than any cosmetic challenge, it incorporates two important risks. The first is that you might be trying to jam the alternator's 35/40A down a piece of wire originally rated at about 25A before conductor oxidation and that big insulated butt-shunt in the charge cable ever pushed up its resistance. Then you lace the entire charging circuit through the bulkhead and under the dash through the series-mounted 30A ammeter. Which all sounds to me like it could get pretty toasty.<br /><br />The next issue thrown up is revertibility. That's not just a question of making it look right or worrying about concours. It is the real problem of homologation standards and race regs that can make dynamos de rigeur. Model T's had alternators using trembler coils, but the good old zener diode did not come along in cars much before 1970. (Pub-quiz entrants might note that this diode is eponymously styled after its inventor - Clarence Zener) So I feel that if I am going to re-engineer this, I am going to make it swing ac/dc, if you see what I mean, so it is dynamo-optional.<br /><br />So the final formula has become to use a dummy regulator box, providing a physical installation similar to the original that can be swapped for a dynamo regulator if the need arises. Wiring for the charge circuit uses two 3mm cables, making it good for 60A. And a voltmeter in the dash, rather than ammeter.<br /><br />Of course, this means relocating the dodgy fusebox - which will require rewiring it etc......<br /><br /><br /><br /><br /></div> <hr style="width:100%;clear:both;visibility:hidden;"></hr>]]></content:encoded></item><item><title><![CDATA[Eating an elephant - one wire at a time.]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/eating-an-elephant-one-wire-at-a-time]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/eating-an-elephant-one-wire-at-a-time#comments]]></comments><pubDate>Sat, 05 Mar 2016 16:51:41 GMT</pubDate><category><![CDATA[electrics]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/eating-an-elephant-one-wire-at-a-time</guid><description><![CDATA[After spending another couple of hours painstakingly extracting one wire, and replacing it with another, I have to seek catharsis in writing this blog entry. I am tortured about whether I have gone about this the right way or not, and scope creep is threatening to imprison me.The story is simple, charging on the car has not been very clever despite the presence of an alternator. I replaced brushes and it was no better, even recognising that the conductor rings are groovier than Austin Powers. Bu [...] ]]></description><content:encoded><![CDATA[<div class="paragraph" style="text-align:left;">After spending another couple of hours painstakingly extracting one wire, and replacing it with another, I have to seek catharsis in writing this blog entry. I am tortured about whether I have gone about this the right way or not, and scope creep is threatening to imprison me.<br /><br />The story is simple, charging on the car has not been very clever despite the presence of an alternator. I replaced brushes and it was no better, even recognising that the conductor rings are groovier than Austin Powers. But, paying some attention to the wiring, I realised that it still used the original dynamo wires - good for 25A. Then, tracing it back, was able to delve into the darker orifices of the engine comparment and extract great coils of harness wrapped in oil-damped woven covers, joined with a motley selection of choc-blocks, insulated butts and scotchloks. The woven cloth cover rolled off the cables between my hands and revealed half-century old wiring, its insulation withered and cracking after the migration of plasticisers.<br /><br />I have seen a GRP-bodied car burn and had no choice but to open the harness up and take a further look. I resolved to do just what was necessary in the engine compartment, extracting damaged or previously-repaired wires, replacing them one at a time. But I have just been sucked into what is now a full-scale reharnessing of the frontend.<br /><br />Below, on the left, is what I have taken out (and replaced) so far. A prize to whoever guesses correctly the number of scotchloks and butts when the pile is complete. Because, as the current underdash shot shows, there seems to be more to do every day....<br /></div>  <div><div style="height: 20px; overflow: hidden;"></div> 				<div id='612341913701977783-gallery' class='imageGallery' style='line-height: 0px; padding: 0; margin: 0'><div id='612341913701977783-imageContainer0' style='float:left;width:49.95%;margin:0;'><div id='612341913701977783-insideImageContainer0' style='position:relative;margin:5px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5733758_orig.jpg' rel='lightbox[gallery612341913701977783]' onclick='if (!window.lightboxLoaded) return false'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5733758.jpg' class='galleryImage' _width='400' _height='533' style='position:absolute;border:0;width:100%;top:-38.83%;left:0%' /></a></div></div></div></div><div id='612341913701977783-imageContainer1' style='float:left;width:49.95%;margin:0;'><div id='612341913701977783-insideImageContainer1' style='position:relative;margin:5px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5235974_orig.jpg' rel='lightbox[gallery612341913701977783]' onclick='if (!window.lightboxLoaded) return false'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5235974.jpg' class='galleryImage' _width='400' _height='533' style='position:absolute;border:0;width:100%;top:-38.83%;left:0%' /></a></div></div></div></div><span style='display: block; clear: both; height: 0px; overflow: hidden;'></span></div> 				<div style="height: 20px; overflow: hidden;"></div></div>]]></content:encoded></item><item><title><![CDATA[The mystery-meat lump]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/the-mystery-meat-lump]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/the-mystery-meat-lump#comments]]></comments><pubDate>Tue, 10 Nov 2015 16:57:19 GMT</pubDate><category><![CDATA[engine]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/the-mystery-meat-lump</guid><description><![CDATA[The precise contents of the motor are a mystery to me although it is has always seemed reasonably meaty. Kaj told me that it had been built by a reputable MG expert in Denmark, and Kaj is an MG guy and he should know. I can see that it has an 18V head, single Weber etc - but beyond that only a note suggesting it has a Piper 285 cam. Oh, and a photograph of a dyno run showing peak power of about 120bhp.Since the summer I have also had a problem with plug-fouling. The car would tickover like a bag [...] ]]></description><content:encoded><![CDATA[<div class="paragraph" style="text-align:left;">The precise contents of the motor are a mystery to me although it is has always seemed reasonably meaty. Kaj told me that it had been built by a reputable MG expert in Denmark, and Kaj is an MG guy and he should know. I can see that it has an 18V head, single Weber etc - but beyond that only a note suggesting it has a Piper 285 cam. Oh, and a photograph of a dyno run showing peak power of about 120bhp.<br /><br />Since the summer I have also had a problem with plug-fouling. The car would tickover like a bag of crisps and, absent a blast, the plugs were carbon-covered. It seemed so rich that I figured the car behind me on the hill might just about have run up there on my fumes. This was at least attenuated when I ditched the exotic NGK plugs featuring electrodes modelled on hypodermic needles, and with a coating of pure red kryptonite that might explain their cost.<br /><br />But, having spent 15 years working only with injection and management-systems, and forgetting anything I might ever have known about carburation, it was time to get the car onto some rollers with some old skool help. That saw me heading to Ricky G. near Huntly. For those unfamiliar with the geography of Scotland, this translates as 'quite far up there'.<br /><br />The result left me no better informed about what is in the lump. But a lot happier with its delivery.<br /></div>  <div>  <!--BLOG_SUMMARY_END--></div>  <div class="paragraph" style="text-align:left;">Ricky has been racing Imps for 'several' decades. But the latest incarnation of his own car features Jenvey ITB's and DTA management, so he is not stuck in the past.<br /><br />It was a treat, and a lesson in methodology, to watch him run through all the steps to identify and correct possible ignition problems, and any fuelling issues upstream of the carb. The points were in poor shape because of burned protection film that should have been cleaned off before putting them into service, and fuel pressure was low when measured at the Weber banjo. Static advance also seemed to be retarded, so he wound-in some more advance.<br /><br />We leafed through a few references I had for possible jetting scenarios from the old Special Tuning booklet, Peter Burgess's book etc before Ricky stuck the car on the rollers. Shuttling through some new jetting combinations, we settled on something with larger main and smaller air-correction jets before a final power run in the time available.<br /><br />100+bhp at the wheels ('Power' in the chart) is good for one of these lumps, and the Fly Power of 120+bhp equates to the flywheel estimate of the Danish dyno chart. What I found more impressive was the shape of the torque curve, having an almost flat 130lbft flat from the south side of 3k to the north side of 5k rpm. Ricky seemed as pleased as I was, and that warranted a road-test with him perched on my toolbox, wielding the wideband lambda gauge.<br /><br />Equally, the curve tails off distinctly above 5.5k rpm. And, having slept on it a bit, I wonder if we were not being overly-conservative dialling-in just 30 degrees of total advance? Maybe I'll try sneaking in a couple more degrees static just to try it....<br /><br /></div>  <div><div class="wsite-image wsite-image-border-border-width:0 " style="padding-top:10px;padding-bottom:10px;margin-left:0;margin-right:0;text-align:center"> <a> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/1447174344.png" alt="Picture" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>]]></content:encoded></item><item><title><![CDATA[Wiscombe on a whim]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/wiscombe-on-a-whim]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/wiscombe-on-a-whim#comments]]></comments><pubDate>Sun, 06 Sep 2015 08:13:45 GMT</pubDate><category><![CDATA[competition]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/wiscombe-on-a-whim</guid><description><![CDATA[ Because of clashing dates, I found myself facing the difficult choice of competing at either the Bo'ness Hillclimb Revival or travelling south to Wiscombe Park to tackle the Gilbern Owners Club's occasionally annual Wiscombe Cup handicap.Ultimately, the call of the warm, southern sun and the prospect of seeing two other, similar cars was strong. Norman kindly loaned me his transporter for the weekend and I took off with the car and my tent....I could have wished for an easier journey on Friday, [...] ]]></description><content:encoded><![CDATA[<span class='imgPusher' style='float:left;height:0px'></span><span style='display: table;width:auto;position:relative;float:left;max-width:100%;;clear:left;margin-top:13px;*margin-top:26px'><a><img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/1453139626.png" style="margin-top: 10px; margin-bottom: 10px; margin-left: 0px; margin-right: 10px; border-width:0; max-width:100%" alt="Picture" class="galleryImageBorder wsite-image" /></a><span style="display: table-caption; caption-side: bottom; font-size: 90%; margin-top: -10px; margin-bottom: 10px; text-align: center;" class="wsite-caption"></span></span> <div class="paragraph" style="text-align:justify;display:block;">Because of clashing dates, I found myself facing the difficult choice of competing at either the Bo'ness Hillclimb Revival or travelling south to Wiscombe Park to tackle the Gilbern Owners Club's occasionally annual Wiscombe Cup handicap.<br /><br />Ultimately, the call of the warm, southern sun and the prospect of seeing two other, similar cars was strong. Norman kindly loaned me his transporter for the weekend and I took off with the car and my tent....<br /><br />I could have wished for an easier journey on Friday, reaching the M5 at 1700. But not managing the paddock until after 2300 following two separate accidents turning the motorway into a parking lot. But it was still too late to plug-in the compressor and inflate my airbed.<br /></div> <hr style="width:100%;clear:both;visibility:hidden;"></hr>  <div>  <!--BLOG_SUMMARY_END--></div>  <div class="paragraph" style="text-align:left;">I was entered in the Gilbern-only class generously provided by the organisers of The Five Clubs. But I was its solitary entry on Saturday (sneak practice), with competition for the Wiscombe Cup set for Sunday. Anyway, I enjoyed settling into the hill, unsurprisingly winning the class by dint of managing to record a(ny) time. After the previous day's drive and an early start that morning (scrutineering from 0730) a pint of gravity-drawn beer from the Otter Brewery being served in the paddock bar tasted really, really good.<br /><br />Two other things to know about the Wiscombe paddock is that there is no running water, so I had shipped in a six-pack of Tesco's finest. And there is a danger of scurvy if you dont bring in your own fresh fruit and vegetables - fortunately I was able to nobble Brian G, who was arriving ahead of Sunday's competition, and he had picked me up a hand of bananas.<br /><br />Sunday saw three GT1800s gracing the hill: Brian's curiously-coloured veteran (of which more later; and Ken Y's impressively-prepared dark green car. The Cup is a handicap event, and I had pretty much already blown any opportunity for sandbagging after a fastest time on Saturday of 55.23.<br /><br />Anyway, down to business in perfect conditions, with a 54.47. Second run felt good with the car sitting on its springs rather than its bum-stops. Until a red flag when the Caterfield in front of me dislodged a stone from somewhere and left it sitting in the middle of the track after 'Gate'. I then had to drive up to Sawbench, do a three-point turn, and thn another to get lined up again at the start. Anyway, the net result was a 54.46 despite the splits showing me a half-second quicker on the top sector - proof that entry speed to 'Gate' is crucial here.<br /><br />Brian recorded a best of 57.40, and Ken a creditable 55.88 on his first outing. Net outcome was that I won the class on scratch, and Brian (aka Sandbags) the handicap. Ken, meanwhile, had to mop up after losing a core plug in the top paddock.<br /><br />Most interesting for me was checking the lengthy records of Gilberns competing at Wiscombe, courtesy of Brian's previous, research. Turns out that only two other drivers had pushed a GT1800 up this hill any quicker than my 54.47, and it was the same car - now Brian's AMJ 630C. So gauntlet thrown, and I need to work on bettering this unofficial record of 53.88 set by Paul Scott in 1976....<br /></div>]]></content:encoded></item><item><title><![CDATA[Things that go bump... in the front.]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/things-that-go-bump-in-the-front]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/things-that-go-bump-in-the-front#comments]]></comments><pubDate>Mon, 31 Aug 2015 20:05:36 GMT</pubDate><category><![CDATA[Suspension]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/things-that-go-bump-in-the-front</guid><description><![CDATA[It was apparent from Forrestburn that I was not yet home and dry on preliminary suspension settings. Although I was now beginning to rely on the suspension, the front remained underdamped.So I had a few days to try to sort something out at the front. I had been cautious about using randomly repaired service units, and uncertain about how much damping would be right. So I had previously tracked down Peter Caldwell at World Wide Auto Parts in Wisconsin (!) to talk about his adjustable recreations. [...] ]]></description><content:encoded><![CDATA[<div class="paragraph" style="text-align:left;">It was apparent from Forrestburn that I was not yet home and dry on preliminary suspension settings. Although I was now beginning to rely on the suspension, the front remained underdamped.<br /><br />So I had a few days to try to sort something out at the front. I had been cautious about using randomly repaired service units, and uncertain about how much damping would be right. So I had previously tracked down Peter Caldwell at World Wide Auto Parts in Wisconsin (!) to talk about his adjustable recreations. Peter uses an externally plumbed needle valve to emulate the old adjustable Armstrong 22 - which suffers from a high unobtanium content.<br /></div>  <span class='imgPusher' style='float:left;height:0px'></span><span style='display: table;width:394px;position:relative;float:left;max-width:100%;;clear:left;margin-top:0px;*margin-top:0px'><a><img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/8191409.jpg?384" style="margin-top: 10px; margin-bottom: 10px; margin-left: 0px; margin-right: 10px; border-width:0; max-width:100%" alt="Picture" class="galleryImageBorder wsite-image" /></a><span style="display: table-caption; caption-side: bottom; font-size: 90%; margin-top: -10px; margin-bottom: 10px; text-align: center;" class="wsite-caption"></span></span> <div class="paragraph" style="text-align:left;display:block;">Now the informed observer will tell me that these are likely to breach historic regs on 'external reservoirs', and certainly any Appendix K status. And they'd be right.<br /><br />But they fix a problem - the front left shocker provided no resistance over half its sweep. And they will allow me to calibrate better the front damping after I have some kind of setup.<br /><br />However, I recognise that something else will be required in time.<br /><br />While I was in there, fitting them, I also sliced a few mm off the droop bumpstop (a Midget item I believe) in search of a little more travel.<br /></div> <hr style="width:100%;clear:both;visibility:hidden;"></hr>]]></content:encoded></item><item><title><![CDATA[First showing at Forrestburn.]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/first-showing-at-forrestburn]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/first-showing-at-forrestburn#comments]]></comments><pubDate>Sun, 30 Aug 2015 15:17:00 GMT</pubDate><category><![CDATA[competition]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/first-showing-at-forrestburn</guid><description><![CDATA[ Despite it being my 'home' hill, and possibly the most interesting to drive, I had not taken the Gilbern to Forrestburn before. But the need to shake down the car before an anticipated long-trip to Wiscombe a week later saw me enter for both days of August 29/30. The aim was simply an uneventful drive to and from the event, along the M8. And something sub-60 on the hill - after passing scrutineering.So here we go. 65.80 and 61.44 in practice. With timed runs of 60.98 and 59.06. So, job done. An [...] ]]></description><content:encoded><![CDATA[<span class='imgPusher' style='float:right;height:0px'></span><span style='display: table;width:auto;position:relative;float:right;max-width:100%;;clear:right;margin-top:5px;*margin-top:10px'><a><img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/1453565449.png" style="margin-top: 5px; margin-bottom: 10px; margin-left: 0px; margin-right: 10px; border-width:0; max-width:100%" alt="Picture" class="galleryImageBorder wsite-image" /></a><span style="display: table-caption; caption-side: bottom; font-size: 90%; margin-top: -10px; margin-bottom: 10px; text-align: center;" class="wsite-caption"></span></span> <div class="paragraph" style="text-align:justify;display:block;">Despite it being my 'home' hill, and possibly the most interesting to drive, I had not taken the Gilbern to Forrestburn before. But the need to shake down the car before an anticipated long-trip to Wiscombe a week later saw me enter for both days of August 29/30. The aim was simply an uneventful drive to and from the event, along the M8. And something sub-60 on the hill - after passing scrutineering.<br /><br />So here we go. 65.80 and 61.44 in practice. With timed runs of 60.98 and 59.06. So, job done. And, after driving home again without incident, decided not to race on Sunday and keep it safe for next weekend's trip. Instead I could get on with the frontend.<br /><br />The trip had confirmed the need to sort the frontend damping. Fortunately the car now seemed to be avoiding the rear bumpstops in an any too-obvious way. But the front left corner was under-controlled and too much weight being transferred onto the right rear corner.<br /><br />And thanks to John Crae for his omnipresent photographic coverage - https://jcrae.smugmug.com/<br /></div> <hr style="width:100%;clear:both;visibility:hidden;"></hr>]]></content:encoded></item><item><title><![CDATA[Things that go bump... in the back]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/things-that-go-bump-in-the-back]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/things-that-go-bump-in-the-back#comments]]></comments><pubDate>Mon, 24 Aug 2015 15:26:28 GMT</pubDate><category><![CDATA[Uncategorized]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/things-that-go-bump-in-the-back</guid><description><![CDATA[ 	 		 			 				 					 						      upside-down spring in need of some trig       decapitated bump stop       www.dfaulknersprings.com engrave the spring ratings    					 								 					 						  It was apparent since last year's Bo'ness that the tyre revision had helped tremendously. But it also meant that I had begun to rely more on the suspension - that was telling me the front was underdamped and that I was hitting the back bumpstops, inducing breakaway oversteer. So the first thing I needed to d [...] ]]></description><content:encoded><![CDATA[<div><div class="wsite-multicol"><div class="wsite-multicol-table-wrap" style="margin:0 -15px;"> 	<table class="wsite-multicol-table"> 		<tbody class="wsite-multicol-tbody"> 			<tr class="wsite-multicol-tr"> 				<td class="wsite-multicol-col" style="width:33.289817232376%; padding:0 15px;"> 					 						  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5501714_orig.jpg?225' rel='lightbox' onclick='if (!lightboxLoaded) return false'> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5501714.jpg?225" alt="Picture" style="width:225;max-width:100%" /> </a> <div style="display:block;font-size:90%">upside-down spring in need of some trig</div> </div></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/7520721_orig.jpg' rel='lightbox' onclick='if (!lightboxLoaded) return false'> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/7520721_orig.jpg" alt="Picture" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">decapitated bump stop</div> </div></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/2388084_orig.jpg' rel='lightbox' onclick='if (!lightboxLoaded) return false'> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/2388084.jpg" alt="Picture" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">www.dfaulknersprings.com engrave the spring ratings</div> </div></div>   					 				</td>				<td class="wsite-multicol-col" style="width:66.710182767624%; padding:0 15px;"> 					 						  <div class="paragraph" style="text-align:left;">It was apparent since last year's Bo'ness that the tyre revision had helped tremendously. But it also meant that I had begun to rely more on the suspension - that was telling me the front was underdamped and that I was hitting the back bumpstops, inducing breakaway oversteer. So the first thing I needed to do was get the backend sprung.<br /><br />I painted neat little datum marks on the body at an arbitrary height on all four corners from whihc to make wheel centres measurements. Then pulled the rear coilovers while wielding a simple tape measure. This showed a total travel of about 8cms in the rear, and just 2.5cms to bump. But it also helped me understand how even this was so-quickly consumed.<br /><br />The progressive rear coils (which had been installed upside down) were standard 12" length 2.25" diameter. But the felt-tip markings indicating the ratings were practically illegible. A progressive spring is just that, it is one rate that translates at some point during compression to another. So this spring never made it past 'soft' before the car moved onto its bumpstops and the rate became (almost) infinite.<br /><br />New springs were called for. But I had no understanding of the spec of the existing. Hence back to basics on a simple estimation of what might work. The coilovers have fixed spring pans, so the size was apparent, they would have to be the same as before. But I really just had to take a punt on initial spring weights understanding they were likely to be a sighting shot - and that they may not be only set I ordered.<br /><br />The coilovers sit a quite a steep angle from the vertical of about 30 degrees. A little trigonometry shows that the spring will operate at an effective 87% (Cos 30) of its rating. The Special Tuning MGB spring (which would share roughly the same attachment pount on the axle) is rated at 124 lbs/inch, a standard one at about 100 lbs/inch. The Gilbern is clearly lighter, but I have race-weight springs at the front, and better damping with these AVO telescopics. So I was happy to throw caution to the wind and try a Faulkner spring of 185 lbs/inch although I did not even have any scale weights for the back - so this was real suck it and see.<br /><br />Anyway, I put it back together again after reducing a new. standard set of MGB bumpstops by about with a hacksaw. And counted myself a lucky guy to find that the ride height seemed visually correct and a fraction of a cm increased. Overall, total rear travel had grown to almost 10cms, and the car exhibited about 4.5cms to bump.<br /></div>   					 				</td>			</tr> 		</tbody> 	</table> </div></div></div>]]></content:encoded></item><item><title><![CDATA[Hold the front page!]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/hold-the-front-page]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/hold-the-front-page#comments]]></comments><pubDate>Sun, 05 Jul 2015 08:18:53 GMT</pubDate><category><![CDATA[competition]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/hold-the-front-page</guid><description><![CDATA[ 	 		 			 				 					 						          					 								 					 						  Finally got my mugshot on a front page, although hardly through my own celebrity. The Gilbern Owners' Club were good enough to feature a shot of 70DNR from last year's Bo'ness Hillclimb Revival.The image was the work of David Queenan, an award-winning photographer whose usual stock-in-trade is not as fast-moving as anything in motorsport. But we were fortunate that he lives locally to Bo'ness and just turned out on a nice afternoo [...] ]]></description><content:encoded><![CDATA[<div><div class="wsite-multicol"><div class="wsite-multicol-table-wrap" style="margin:0 -15px;"> 	<table class="wsite-multicol-table"> 		<tbody class="wsite-multicol-tbody"> 			<tr class="wsite-multicol-tr"> 				<td class="wsite-multicol-col" style="width:50%; padding:0 15px;"> 					 						  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0;margin-right:0;text-align:center"> <a> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/4335218_orig.jpg" alt="Picture" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>   					 				</td>				<td class="wsite-multicol-col" style="width:50%; padding:0 15px;"> 					 						  <div class="paragraph" style="text-align:left;">Finally got my mugshot on a front page, although hardly through my own celebrity. The Gilbern Owners' Club were good enough to feature a shot of 70DNR from last year's Bo'ness Hillclimb Revival.<br /><br />The image was the work of David Queenan, an award-winning photographer whose usual stock-in-trade is not as fast-moving as anything in motorsport. But we were fortunate that he lives locally to Bo'ness and just turned out on a nice afternoon in September to take some pictures for fun. Please do take a look at some of his stunning landscape work here....<br /><br />http://dqphotography.com/<br /><br />Which brings me around to this year's Bo'ness Hillclimb, which (diaries out, folks) is on the weekend of September 5 and 6. The difficulty for me is that this is also the weekend of the Wiscombe Park meeting in Devon that will see a Gilbern-only competition for an eponymous cup, with the propsect of a Gilbern-only class to boot.<br /><br />I would hedge my bets and enter both, but that seems fair to neither. So I need to go and talk to the Sorting Hat very soon.<br /><br /></div>   					 				</td>			</tr> 		</tbody> 	</table> </div></div></div>]]></content:encoded></item><item><title><![CDATA["doo dee dah, you can start all over again..."]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/doo-dee-dah-you-can-start-all-over-again]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/doo-dee-dah-you-can-start-all-over-again#comments]]></comments><pubDate>Sun, 21 Jun 2015 16:20:42 GMT</pubDate><category><![CDATA[electrics]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/doo-dee-dah-you-can-start-all-over-again</guid><description><![CDATA[Well that's the theory anyway. But the practice did not work out like that in the last couple of weeks.After giving (too) many months to refurbishing my workshop, I went to start the car for the first time this year and could not get anything more than a big solenoidy 'clunk' out if it. Whatever problems I had were exacerbated by having it parked securely offsite. So no tools, no pit, hee haw.Checked the motor was not seized (phew). And pulled out the multimeter to do a few rudimentary checks. C [...] ]]></description><content:encoded><![CDATA[<div class="paragraph" style="text-align:left;">Well that's the theory anyway. But the practice did not work out like that in the last couple of weeks.<br /><br />After giving (too) many months to refurbishing my workshop, I went to start the car for the first time this year and could not get anything more than a big solenoidy 'clunk' out if it. Whatever problems I had were exacerbated by having it parked securely offsite. So no tools, no pit, hee haw.<br /><br />Checked the motor was not seized (phew). And pulled out the multimeter to do a few rudimentary checks. Conclusion was that the starter motor had died. This was a recentish hi-torque starter motor, so confusing as well as disappointing. My only resort was to pull the dizzie and squeeze into that gap separating the floor from the floorpan to release the bottom mounting bolt. It came off surprisingly easy, and that's where the story really begins.<br /></div>  <div>  <!--BLOG_SUMMARY_END--></div>  <div class="paragraph" style="text-align:left;">This was the first time I had one of these hi-torque motors in my hand, so had to do a bit of scratching around to understand how they worked. Here's a wee diagram 'borrowed' from the Autozone site (thanks!).<br /></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0;margin-right:0;text-align:center"> <a> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/3458119.gif?451" alt="Picture" style="width:451;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>  <div class="paragraph" style="text-align:left;">The pinion is driven through a short gear train from the starter armature. But the starter pinion is carried on a shaft that is advanced into the ring-gear by the action of the inline solenoid. The action of the advancing solenoid also makes the internal connection powering the motor. Hence it is 'pre-engaged', meaning that it wont turn until it has been successfully engaged.<br /><br />The twist in 'classic' installations is that you have a choice of moving the 'hot' battery cable from your existing solenoid to this solenoid, together with the starter activation lead. Or jumping the battery and solenoid terminals on the starter and just hooking up the existing lead from the solenoid, so it acts like an old skool starter I recognise. This had been installed using the latter, I like to think 'more traditional' approach.<br /><br />So diagnosis consisted of of jumping the body of the starter and its battery terminal. What do you know - nothing happened! But jumping the field coil certainly made it jump. Problem was evidently in the depth of the solenoid field coil.<br /><br />The starter had no labels on it. But a bit of Googling (vt) of the one number on the fabricated mounting plate tracked it down to a Wosp unit based on a Nippon Denso 1kw starter and distributed by MGOC and Moss. Frankly, there are enough things to go wrong already, so I decided to replace it first and worry about repairing this one to put on a shelf later. That Moss had a 30% summer discount helped my decision. I thought about using one of the newer, more powerful planetary gear starters instead. But that would deny me the future opportunity of cannibalising units for repair, and may have put a bit more strain on my 110amp battery lead as well as another &pound;70 load on my wallet.<br /><br />Beginning to prep things before installation, I turned away from replacing the solenoid to starter battery lead. Hell, it had served 50+ years and was only suffering: a bit of what my dentist would describe as 'receding gums' where the old pvc insulation had pulled back from the terminals; and the rubber terminal cover was looking a bit, well, terminal. So wiped it down with pre-prep and finally got to use a new thermostatic heatgun, adding a couple of bits of shrinkwrap tube on each end - a shorter piece over the bare copper, and then a longer sleeve. Why did I not buy one of these new guns before? So much easier and safer than waving around the naked flame of a bic lighter under my dashboard......<br /></div>  <div><div class="wsite-multicol"><div class="wsite-multicol-table-wrap" style="margin:0 -15px;"> 	<table class="wsite-multicol-table"> 		<tbody class="wsite-multicol-tbody"> 			<tr class="wsite-multicol-tr"> 				<td class="wsite-multicol-col" style="width:49.999999999999%; padding:0 15px;"> 					 						  <div><div class="wsite-image wsite-image-border-border-width:0 " style="padding-top:10px;padding-bottom:10px;margin-left:0;margin-right:0;text-align:right"> <a> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/1434885469.png" alt="Picture" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>   					 				</td>				<td class="wsite-multicol-col" style="width:49.999999999999%; padding:0 15px;"> 					 						  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0;margin-right:0;text-align:right"> <a> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/4758627_orig.jpg" alt="Picture" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>   					 				</td>			</tr> 		</tbody> 	</table> </div></div></div>  <div class="paragraph" style="text-align:left;">Remember I said the bottom mounting bolt came off surprisingly easily? There was a reason.<br /><br />When I tried to bolt everything back together, the top bolt was fine but that bottom bolt would not tighten. These are 3/8" UNC bolts that pass throught the steel backplate and screw into the (alloy) gearbox casing. Everywhere you look there are warnings about using the correctly-threaded bolts of a particular length for this mounting beause of the hazard of stripping its blind hole. At this point I am panicking, thinking the next step is dropping the box to manage a sav-a-thread repair. In the midst of this, someone to whom I shall be eternally grateful suggested checking the depth of the blind hole. Bingo - I found another 1/2" of thread length.<br /><br />Now, this bolt comes preinstalled in the starter because the orientation of the adaptor plate and the Nippon Denso starter means it has to be put in place during factory assembly. So how come it worked at all on the identical, older unit I had pulled the week earlier? Putting them on the bench together or the first time revealed all. There was a trace of viking heritage in the substitution of a bolt that was 1/4" longer than the required MG size, together with the washer having been thrown away.<br /></div>  <div><div class="wsite-multicol"><div class="wsite-multicol-table-wrap" style="margin:0 -15px;"> 	<table class="wsite-multicol-table"> 		<tbody class="wsite-multicol-tbody"> 			<tr class="wsite-multicol-tr"> 				<td class="wsite-multicol-col" style="width:50%; padding:0 15px;"> 					 						  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0;margin-right:0;text-align:right"> <a> <img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/1434903382.png" alt="Picture" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">old one, with the longer bolt and no spreader washer is on the left</div> </div></div>   					 				</td>				<td class="wsite-multicol-col" style="width:50%; padding:0 15px;"> 					 						  <div class="paragraph" style="text-align:left;">So I pulled the adaptor plate on the new unit and added a bolt 1/2" longer than the original, together with an imperial washer. Loctite on both the upper and lower bolts and it went back together, good and tight.<br /><br />Then cables attached, dizzie reinstalled, plugs out, and a bit of cranking to produce immediate oil pressure. A bit of prodding on the weber and a slightly faltering start after six months unrun. But soon ticking-over happily.<br /><br />Only residual thoughts are that I have a job in hand first time the box comes out. And that those plugs were screaming 'rich' when I pulled them. Oh, and that I have a Nippon Denso solenoid to fix.<br /></div>   					 				</td>			</tr> 		</tbody> 	</table> </div></div></div>]]></content:encoded></item><item><title><![CDATA[Bulkhead, ready?]]></title><link><![CDATA[http://www.dinasemrys.com/gilbern-blog/bulkhead-ready]]></link><comments><![CDATA[http://www.dinasemrys.com/gilbern-blog/bulkhead-ready#comments]]></comments><pubDate>Fri, 05 Sep 2014 19:46:24 GMT</pubDate><category><![CDATA[body and trim]]></category><guid isPermaLink="false">http://www.dinasemrys.com/gilbern-blog/bulkhead-ready</guid><description><![CDATA[ That title is supposed to be some kind of Autobot reference. But it was also the question I was busy asking myself on the Wednesday before Bo'ness weekend.Last year I had a slightly naive exchange with the senior scrutineer, Rob, asking him if I should not have a fireproof bulkhead separating the passenger compartment from the boot? The answer was pretty obvious if I tell you that the little foam-filled petrol tank lives in the boot, and that I'm normally in the seat in the front. Additionally, [...] ]]></description><content:encoded><![CDATA[<span class='imgPusher' style='float:right;height:0px'></span><span style='z-index:10;width:auto;position:relative;float:right;max-width:100%;;clear:right;margin-top:3px;*margin-top:6px'><a><img src="http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5881291.jpg?200" style="margin-top: 5px; margin-bottom: 10px; margin-left: 15px; margin-right: 10px; border-width:1px;padding:3px; max-width:100%" alt="Picture" class="galleryImageBorder wsite-image" /></a><span style="display: block; font-size: 90%; margin-top: -10px; margin-bottom: 10px; text-align: center;" class="wsite-caption"></span></span> <div class="paragraph" style="display:block;">That title is supposed to be some kind of Autobot reference. But it was also the question I was busy asking myself on the Wednesday before Bo'ness weekend.<br /><span><br /><span>Last year I had a slightly naive exchange with the senior scrutineer, Rob, asking him if I should not have a fireproof bulkhead separating the passenger compartment from the boot? The answer was pretty obvious if I tell you that the little foam-filled petrol tank lives in the boot, and that I'm normally in the seat in the front. Additionally, my car has a rudimentary through-flow ventilation system that attempts to flow air from the passenger compartment into the boot, and then into low-pressure areas ahead of the rear-window through side vents.<br /><span></span><span><br /><span></span></span>And it was all beyond doubt after removing a couple of self-tappers and pulling out the upholstered, plywood parcel shelf. Of course, I had done nothing about it since the previous year and now had three days to fix it and before facing Rob again.<br /></span></span></div> <hr style="width:100%;clear:both;visibility:hidden;"></hr>  <div>  <!--BLOG_SUMMARY_END--></div>  <div class="paragraph" style="text-align:left;">In fairness, I knew it had to be done, and had accumulated key supplies in the man-cave. This included a couple of sheets of aluminium for some different jobs that I had brought back from Glasgow on the roof of the tintop - a 3000ish tempered alloy for the metallurgists out there. And two things for the toolkit I regard as essential.....<br /></div>  <div><div style="height: 20px; overflow: hidden;"></div> 				<div id='252558471844361674-gallery' class='imageGallery' style='line-height: 0px; padding: 0; margin: 0'> <div id='252558471844361674-imageContainer0' style='float:left;width:49.95%;margin:0;'><div id='252558471844361674-insideImageContainer0' style='position:relative;margin:5px;'><div class='galleryImageBorder' style='border-width:1px;padding:3px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/2059866_orig.jpg' rel='lightbox[gallery252558471844361674]' onclick='if (!window.lightboxLoaded) return false' title='gloves to save you from depleting the first aid box'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/2059866.jpg' class='galleryImage' _width='400' _height='300' style='position:absolute;border:0;width:100%;top:0%;left:0%' /><div class='galleryCaptionHolder partialImageGalleryCaption' style=''> 					<div class='galleryCaptionHolderInnerBg'></div> 					<div class='galleryCaptionHolderInner galleryCaptionsVisible'> 						<div class='galleryCaptionInnerTextHolder'> 							<div class='galleryCaptionInnerText'>gloves to save you from depleting the first aid box</div> 						</div> 					</div> 				</div></a></div></div></div></div></div><div id='252558471844361674-imageContainer1' style='float:left;width:49.95%;margin:0;'><div id='252558471844361674-insideImageContainer1' style='position:relative;margin:5px;'><div class='galleryImageBorder' style='border-width:1px;padding:3px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/2389103_orig.jpg' rel='lightbox[gallery252558471844361674]' onclick='if (!window.lightboxLoaded) return false' title='and something for the Machine Mart VAT-free weekend'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/2389103.jpg' class='galleryImage' _width='400' _height='300' style='position:absolute;border:0;width:100%;top:0%;left:0%' /><div class='galleryCaptionHolder partialImageGalleryCaption' style=''> 					<div class='galleryCaptionHolderInnerBg'></div> 					<div class='galleryCaptionHolderInner galleryCaptionsVisible'> 						<div class='galleryCaptionInnerTextHolder'> 							<div class='galleryCaptionInnerText'>and something for the Machine Mart VAT-free weekend</div> 						</div> 					</div> 				</div></a></div></div></div></div></div><span style='display: block; clear: both; height: 0px; overflow: hidden;'></span> </div>  				<div style="height: 20px; overflow: hidden;"></div></div>  <div class="paragraph" style="text-align:left;">I have a little compressor from Lidl that is adequate to power these pneumatic shears. I had not used them before but pretty quickly found I could trim the odd mm or two from an existing edge using just one face of the nibbling shear, as well as slicing through the sheet. Another good idea is to have TWO different colours of permanent marker, so that when you are adjusting a line you can tell which are the new marks.<br /><span><br /><span>The job was complicated by the diagonal of the rollcage. But those years of yoga class, and the decision to make it in two parts, definitely paid off. It also helped that I started with card templates cut from an artist's mounting board rather than trying to use cereal boxes or the metal itself.<br /><span><br /><span>Fortunately Gilbern had bonded in a lip underneath the back window that the parcelshelf rests on, and the seat-back panelling has a square roll over the chassis tubes that becomes the back of the boot. A strut is riveted onto the seat back and to the lip under the rear window to provide some rigidity. So I had good surfaces on which to mount the bulkhead, but they were a little ripply and I had to avoid putting the join of the bulkhead above the tubular tie.<br /><span><br /><span>After trial fitting, I found another complication was that the bulkhead bisected the 'airflow' vents unique to this car. I intended to keep them but decided to blank off the upper portion so they could be sealed against the bulkhead. They would then vent the boot space but nothing else.<br /></span></span></span></span></span></span></div>  <div><div style="height: 20px; overflow: hidden;"></div> 				<div id='274077774110086818-gallery' class='imageGallery' style='line-height: 0px; padding: 0; margin: 0'> <div id='274077774110086818-imageContainer0' style='float:left;width:33.28%;margin:0;'><div id='274077774110086818-insideImageContainer0' style='position:relative;margin:5px;'><div class='galleryImageBorder' style='border-width:1px;padding:3px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/4360209_orig.jpg' rel='lightbox[gallery274077774110086818]' onclick='if (!window.lightboxLoaded) return false' title='Vents bisected by bulkhead,'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/4360209.jpg' class='galleryImage' _width='400' _height='300' style='position:absolute;border:0;width:100%;top:0%;left:0%' /><div class='galleryCaptionHolder partialImageGalleryCaption' style=''> 					<div class='galleryCaptionHolderInnerBg'></div> 					<div class='galleryCaptionHolderInner galleryCaptionsVisible'> 						<div class='galleryCaptionInnerTextHolder'> 							<div class='galleryCaptionInnerText'>Vents bisected by bulkhead,</div> 						</div> 					</div> 				</div></a></div></div></div></div></div><div id='274077774110086818-imageContainer1' style='float:left;width:33.28%;margin:0;'><div id='274077774110086818-insideImageContainer1' style='position:relative;margin:5px;'><div class='galleryImageBorder' style='border-width:1px;padding:3px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5186855_orig.jpg' rel='lightbox[gallery274077774110086818]' onclick='if (!window.lightboxLoaded) return false' title='hence small blanking plates,'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/5186855.jpg' class='galleryImage' _width='400' _height='300' style='position:absolute;border:0;width:100%;top:0%;left:0%' /><div class='galleryCaptionHolder partialImageGalleryCaption' style=''> 					<div class='galleryCaptionHolderInnerBg'></div> 					<div class='galleryCaptionHolderInner galleryCaptionsVisible'> 						<div class='galleryCaptionInnerTextHolder'> 							<div class='galleryCaptionInnerText'>hence small blanking plates,</div> 						</div> 					</div> 				</div></a></div></div></div></div></div><div id='274077774110086818-imageContainer2' style='float:left;width:33.28%;margin:0;'><div id='274077774110086818-insideImageContainer2' style='position:relative;margin:5px;'><div class='galleryImageBorder' style='border-width:1px;padding:3px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/9190444_orig.jpg' rel='lightbox[gallery274077774110086818]' onclick='if (!window.lightboxLoaded) return false' title='notched to match moulding'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/9190444.jpg' class='galleryImage' _width='400' _height='300' style='position:absolute;border:0;width:100%;top:0%;left:0%' /><div class='galleryCaptionHolder partialImageGalleryCaption' style=''> 					<div class='galleryCaptionHolderInnerBg'></div> 					<div class='galleryCaptionHolderInner galleryCaptionsVisible'> 						<div class='galleryCaptionInnerTextHolder'> 							<div class='galleryCaptionInnerText'>notched to match moulding</div> 						</div> 					</div> 				</div></a></div></div></div></div></div><span style='display: block; clear: both; height: 0px; overflow: hidden;'></span> </div>  				<div style="height: 20px; overflow: hidden;"></div></div>  <div class="paragraph" style="text-align:left;">With a cheap bead-roller I flanged the two parts of the otherwise flat bulkhead, and rolled in some beads to strengthen the panel and stop it shaking around too much - my wife gets all the credit for turning the handle while I 'steered' the panels. Then drilled for the necessary rivets along the joining seam. I could then manouevre the two pieces into place behind the rollcage and pop-rivet them together before bedding the complete panel on a bed of silicon on the pre-existing lip. Finally, pop-riveting it along the length of the seat-back.<br></div>  <div><div style="height: 20px; overflow: hidden;"></div> 				<div id='925768702873169371-gallery' class='imageGallery' style='line-height: 0px; padding: 0; margin: 0'> <div id='925768702873169371-imageContainer0' style='float:left;width:49.95%;margin:0;'><div id='925768702873169371-insideImageContainer0' style='position:relative;margin:5px;'><div class='galleryImageBorder' style='border-width:1px;padding:3px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/1801055_orig.jpg' rel='lightbox[gallery925768702873169371]' onclick='if (!window.lightboxLoaded) return false' title='On the bench, cleco&#039;d up before fitting'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/1801055.jpg' class='galleryImage' _width='400' _height='300' style='position:absolute;border:0;width:100%;top:0%;left:0%' /><div class='galleryCaptionHolder partialImageGalleryCaption' style=''> 					<div class='galleryCaptionHolderInnerBg'></div> 					<div class='galleryCaptionHolderInner galleryCaptionsVisible'> 						<div class='galleryCaptionInnerTextHolder'> 							<div class='galleryCaptionInnerText'>On the bench, cleco&#039;d up before fitting</div> 						</div> 					</div> 				</div></a></div></div></div></div></div><div id='925768702873169371-imageContainer1' style='float:left;width:49.95%;margin:0;'><div id='925768702873169371-insideImageContainer1' style='position:relative;margin:5px;'><div class='galleryImageBorder' style='border-width:1px;padding:3px;'><div class='galleryImageHolder' style='position:relative; width:100%; padding:0 0 75%;overflow:hidden;'><div class='galleryInnerImageHolder'><a href='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/3332066_orig.jpg' rel='lightbox[gallery925768702873169371]' onclick='if (!window.lightboxLoaded) return false' title='then popped together and bedded down'><img src='http://www.dinasemrys.com/uploads/1/9/6/7/19674517/3332066.jpg' class='galleryImage' _width='400' _height='300' style='position:absolute;border:0;width:100%;top:0%;left:0%' /><div class='galleryCaptionHolder partialImageGalleryCaption' style=''> 					<div class='galleryCaptionHolderInnerBg'></div> 					<div class='galleryCaptionHolderInner galleryCaptionsVisible'> 						<div class='galleryCaptionInnerTextHolder'> 							<div class='galleryCaptionInnerText'>then popped together and bedded down</div> 						</div> 					</div> 				</div></a></div></div></div></div></div><span style='display: block; clear: both; height: 0px; overflow: hidden;'></span> </div>  				<div style="height: 20px; overflow: hidden;"></div></div>  <div class="paragraph" style="text-align:left;">The marks you can see that seem to be on the finished job are actually glue on the inside of the window from the duct tape I used to hold the headliner out of the way while bedding the thing down. Need to clean them off with prep-prep!<br /><span><br /><span></span></span>Got it finished Friday night @ 1740. Bo'ness tomorrow and just in time tonight to go pick up one of my sons from school in 20 minutes....<br /></div>]]></content:encoded></item></channel></rss>